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The reverse-salient permanent magnet synchronous motor (RSPMSM) is a competitive candidate for electric vehicles due to its high torque density and high efficiency. This paper proposes an optimized RSPMSM by adopting a segmented permanent magnet structure. First, the structure, electromagnetic torque, and current control laws of the RSPMSM are introduced in detail. Second, the optimization design method of the RSPMSM is proposed by taking the torque and constant-power speed range as optimized objectives, with the saliency ratio as a constraint. The optimized model of the RSPMSM is determined using the genetic algorithm (GA). Further performance analysis and comparisons are made between the initial motor and the optimized motor. Finally, a prototype is manufactured, and the performance of the RSPMSM is verified through the finite element method (FEM) and experiments.

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